Welding is essential in connecting metal parts in industrial applications like shipbuilding, automotive and aerospace engineering, food manufacturing, nuclear piping, etc. Orbital welding is an effective method for such extensive industries. It uses automated and programmed devices that rotate during the welding process, making them ideal for welding large cylindrical objects like metal tubes and pipes. If you're thinking of a welding method for your company, this piece guides you on the advantages of orbital welding. 

Accurate and Quality Welds

Manual welds are prone to errors, inconsistency, and inaccuracy despite professional welders' performance. Orbital welding ensures accurate and uniform welding across all metal parts. The process is entirely programmed for repeatability and accuracy. There are also features such as automatic shield gas control, which helps minimize inefficiency and the possibility of incorrect settings. Furthermore, the process uniformly accesses all angles without missing any parts. Accuracy ensures better quality welds and increases productivity by minimizing the time to correct errors.

Cleans and uncontaminated welds

It is vital to keep impurities and contaminants from metal tubes when welding. Contamination of pipes may result in a repetitive welding process, resulting in a waste of time and resources. Orbital welding happens in a cleanroom environment free from impurities and other contaminants. Additionally, factors such as extreme weather conditions and the presence of radiation don't affect orbital welding. That means minimal downtime in your activities. 

Cost-effective

Operational costs are crucial factors for consideration when choosing a welding method. Orbital welding cuts down operating costs in several ways. First, the whole welding process is done by a machine, meaning you don't need to conduct extensive training for your welders or hire a highly-qualified person with knowledge of metals and alloys to operate them. A person with basic welding knowledge can run them by following instruction manuals. Second, mechanization of the process reduces the time needed complete welds. That enhances energy efficiency as you'll use less energy to produce more welds. 

Portable and Accessible

There are small and light orbital welding products that allow movement from one job site to another. That makes them flexible for various jobs without buying other different devices. They also use remote controls and detachable weld heads, which adjust and reposition joints to enable welding in charge-to-reach angles or unsafe areas such as tall heights. They only need enough space to orbit around the tubing. 

Conclusion

Orbital welding ensures clean and high-quality welds, reduces operational costs, and increases productivity. Consult with an equipment manufacturer to help you choose an effective welding tool for your operations.

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